Aseptic & Filler – Aseptic is the best solution for storage in factory and selling in the best time

Aseptic & Filler

What Is Aseptic?

Surely you have heard of “Aseptic” word in food industry. It is a process of production and packaging that can make cold keeping of productions unnecessary. Using this method is very common for productions like milk, fruit juices, concentrates, purees and pastes. And even it's being used for products with small pieces like cheese, meat products, fruits and vegetables. Aseptic has a Greek root and it means microbe free.If you search in Wikipedia for aseptic technique it will guide you to methods which are used in sterile conditions. Mostly in medical and laboratory uses and it depends on standard cultures.
Aseptic Machine

Aseptic in food industry:

Sterilization or commercial aseptic is reducing microorganisms to a specified point. As you know, microorganisms population follow logarithmic formulas and complete destruction of them needs so much time that it will affect main production too. But aseptic uses higher temperatures in a short time to save the quality, nutrients, tissues, colors and other production quality specifications.

How Aseptic works?

Usually packaging containers and food productions are sterilized in separated systems and they will be united and capped in aseptic conditions, So sterilized packaging containers with sterilized food productions will be packaged in a sterilized condition.

Aseptic packaging system stages:

  • Sterilization of raw materials.
  • Sterilization of packaging containers.
  • Sterilization of system and equipment.
  • Filling and packaging in a sterile condition.
  • Keeping and distributing in sterile condition.

Advantages of Aseptic packaging:

  • Keeping the quality of food productions due to high temperature and short process time.
  • Economical and high efficient heat exchange due to wide exchanging surfaces in heat exchangers.
  • Packaging containers and their sizes will not affect in heat penetration.
  • Product durability will be increased without the need of refrigerators.

Aseptic Stages:

This Process has 4 stages in fruit purees:

  • Heating production: Including heating production to a specified temperature.
  • Holding time: Keeping production heat in a specified temperature for a specified time.
  • Cooling production: Cooling production to a specified temperature.
  • Filling production in sterilized condition in packaging containers.

Capacity of FFE machines, manufactured by Fanavar Mehvar Amir Machine is 2000 to 6000 kilograms per hour and they can aseptic tomato pastes to 37 bricks. They include PLC controlling unit and full automated actuators and all processes of washing, sterilization and production are managed and done without human interference.
These machines include two all steel aseptic fillers with the ability of filling bags with 2 to 1000 kilograms capacity. Fillers are equipped with loadcells and controls the production weight. Also these machines are equipped with a complete 150 bar piston pump.